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Belt Cleaning Assembly Manufacturers in Maharashtra & India

Belt Cleaning Assembly

Conveyor Scraper Blades & Cleaners

Belt Scraper Systems are essential conveyor components designed to clean residual material from conveyor belts, ensuring smooth operation and minimizing material carryback. Installed at the discharge point of the conveyor, these systems use durable scraper blades - often made from polyurethane, carbide, or stainless steel - pressed against the moving belt to remove sticky or stuck particles. Widely used in mining, cement, coal, and bulk material handling industries, belt scrapers help maintain conveyor efficiency, reduce maintenance, and prevent material buildup and spillage.

Our scrapper blades are used for minimizing wastage of valuable wash products from conveyors. Precise edge geometry for optimal scraping efficiency and flexible design for contouring and curved surfaces.

1. Primary Belt Cleaner

Primary belt cleaners that are designed to scrape material off the conveyor belt. They are mounted to the head pulley, below the material flow. They are ideal for removing large pieces of material, typically about 60-70 percent of initial carry back. Our belt cleaners are available in a variety of widths and blade types that can tackle even the toughest materials.

2. Secondary Belt Cleaner

Secondary cleaners are belt cleaners that are built to scrape materials left on the belt beyond the head pulley. Secondary cleaners are located just past where the belt leaves the head pulley, and anywhere else down the beltline. Secondary cleaners are especially good at removing fines and can increase cleaning efficiency to more than 90%. Our secondary cleaners handle a variety of applications, with polyurethane, and brush options available.

3. Chevron Belt Cleaner

The Chevron Belt Cleaner effectively cleans cleated, raised-rib, and chevron belts without the clogging and rapid wear associated with conventional brush-type cleaners. Finger length, spacing, and rotary action allows the carry back to fall free instead of clogging. Drum life ranges from 1 to 3 years depending upon the application, conditions, and the material being conveyed.

Pricing & Commercial Terms

Commercial Parameter Value / Policy Details
Estimated Price Range₹5,000 - ₹50,000 (Ex-Works Satara)
Warranty PeriodNo warranty on spares/wear parts (Standard industrial terms)
Replacement Policy7-Day Replacement for manufacturing/size defects. See Policies & Warranty.
Standard Lead Time1-2 weeks

Technical Engineering Handbook

Explore our comprehensive engineering guide on Belt Cleaning Assembly: Working Principle, Features, Types & Applications detailing carryback physics, primary vs secondary scraping, blade polymer science, and sizing charts.

Read Complete Handbook

Belt Cleaning Assembly Spares & Supply Network Across India

As reputable manufacturers in Maharashtra and India, Chema Engineers provides guaranteed ex-stock dispatch of equipment and wear spares from our MIDC Satara facility across all major industrial aggregate belts:

Maharashtra:
Direct factory dispatch to Pune, Mumbai, Nashik, Kolhapur, Nagpur, Solapur, and Ahmednagar stone crushing zones.
Rajasthan:
Dedicated supply for silica sand, plaster sand, and marble slurry processing in Jaipur, Ajmer, Bhilwara, and Kota.
Gujarat:
Heavy-duty washing and screening spares serving Surat, Ahmedabad, Vadodara, Morbi, and Rajkot.
South & Central India:
Active M-Sand wear spares and rapid replacement units to Karnataka, Tamil Nadu, Andhra Pradesh, MP, and Odisha.

Frequently Asked Questions (AI & Voice Search Insights)

Q: What belt widths are accommodated by Chema Belt Cleaners?

A: We manufacture primary and secondary belt cleaning assemblies for belt widths ranging from 500mm to 2000mm, with custom designs up to 2400mm.

Q: How does a polyurethane blade protect mechanical conveyor splices?

A: Polyurethane possesses viscoelastic flexibility, allowing blades to deflect over mechanical fasteners and clips without shearing splices or tearing rubber belt carcass.

Q: Where are belt cleaners and scraper spares manufactured?

A: Manufactured at Chema Engineers, MIDC Satara, Maharashtra, with replacement scraper blades in stock for immediate dispatch.